Laboratory Freeze Dryer with Touchscreen PLC | 1.08–3.24m² Shelf Area | Programmable Lyophilizer for Pharmaceuticals & Research
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Laboratory Freeze Dryer with Touchscreen PLC | 1.08–3.24m² Shelf Area | Programmable Lyophilizer for Pharmaceuticals & Research

Area (m2): 1.08 / 2.16 / 3.24 (Depend on models)
Shelf temperature (℃): -50 ~ +60
Shelf temperature limit (no-load): ≤-55℃
Shelf specification (mm): W600*D450 / W900*D600 (Depend on models)
Shelves: 4+1 layers / 6+1 layers (Depend on models)
Shelf spacing (mm): 80
Bulk drug loading capacity : 15kg/batch / 30kg/batch  / 43kg/batch (Depend on models)
Ice holding capacity: 25kg /30kg /40kg (Depend on models)
Cooling method: air cooling or water cooling
 
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Quantity:
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  • PGJ-100E /PGJ-200E /PGJ-300E

  • TOP

1. The shelves incorporate our innovative technology, utilizing a circulating heat transfer fluid within them. This unique design allows for in-place refrigeration or heating, resulting in uniform temperature distribution and easy temperature control. As a result, these shelves serve as highly efficient conductors.

2. Our independently researched and developed PLC system enables seamless automatic control or semi-automation functionalities.

3. Equipped with:

1) A 10" touch screen:

- Record and present real-time data. Get an at-a-glance view of live readings, including vacuum pressure, cold trap temperature, and material and shelf temperatures. These  readings collectively construct the freeze-drying curve;

- Data-saving frequency: every minute;

- Efficiently capture and continuously monitor comprehensive data on the material and the freeze dryer’soperational status;

- Off-linedata is available for analysis, printing, and storage;

2) USB ports.

4. The material chamber and cold trap adopt a cylindrical compartment design, accelerating the sublimation rate and enhancing dehumidification capacity.

5. Real-time monitoring of vacuum pressure is implemented to safeguard the integrity of the vacuum system. If the vacuum pressure fails to reach the designated setpoint within the stipulated timeframe, an automatic shutdown of the vacuum pump is triggered. Subsequently, the solenoid valve is activated to allow air ingress, thereby maintaining the shelves’ temperature at a normal level under atmospheric pressure conditions. The vacuum pressure chamber functions like an Ultra-Low Temperature (ULT) freezer, offering enhanced protection for the samples.

6. The refrigeration system is bolstered by two hermetic compressors, which are interconnected, with one compressor responsible for refrigerating the other. This compressor unit utilizes environmentally friendly  refrigerants  that  adhere  to  international safety  standards. These combined features facilitate rapid refrigeration. The cooling system is stable, with low vibration and low noise.

7. The compressor incorporates a restart delay mechanism, and an integrated thermal overload module is employed to safeguard the freeze-dryer from overheating.

8. A distinctive design incorporates a silicone-oil-based heat  transfer mechanism, making  the shelves achieve higher temperature control accuracy.

9. Consider incorporating a valve to regulate the vacuum pressure, as this addition also facilitates in-depth exploration of the freeze-drying process.

10. Consider implementing Wi-Fi and wireless IoT receivers.

11. Access the cumulative operating hours of the vacuum pump, serving as a reliable indicator to determine the optimal timing for changing the vacuum pump oil.

12. The cold trap has mechanisms for spraying, thus immersing to remove frost.

13. Distinct user access levels, categorized into three tiers.  Each account is equipped with its unique password to securely log onto the platform. Comprehensive information, including user login history, activities, freeze-drying data/curves,and alarm records, is meticulously tracked and recorded. Users have the capability to directly export freeze-drying curves and generate datasheets in PDF format.

14. The freeze-dryer can store up to 50 recipes, which can be customized with  different  names.  Each recipe offers 36 temperature control stages, and individual time settings can be configured for each stage. The freeze-dryer intelligently waits until the specified time reaches its setpoint before initiating the countdown. During any given stage, it allows for real-time data modification, and the system automatically adjusts the time spent on sublimation based on the changes made.



Technical parameters:

Specification

PGJ-100E

PGJ-200E

PGJ-300E

Area (m2)

1.08

2.16

3.24

Shelf temperature (℃)

-50~+60

Shelf temperature limit (no-load)

≤-55℃

Shelf temperature uniformity

±1℃

Shelf specification (mm)

W600*D450

W900*D600

W900*D600

Shelves

4+1 layers

4+1 layers

6+1 layers

Shelf spacing (mm)

80

Bulk drug loading capacity

15kg/batch

30kg/batch

43kg/batch

No-load temperature (cold trap)

min.≤-72℃

Ice holding capacity

25kg

30kg

40kg

No-load vacuum pressure

≤10Pa

Ultimate vacuum (no-load)

≤5Pa

Installed capacity (380V 50Hz)

6.5kW

7.5kW

9.5kW

Cooling method

air cooling or water cooling

Ambient temperature

≤26℃

Net weight

Air cooling: 0.85ton

Water cooling: 1.2ton

Air cooling: 1.28ton

Water cooling: 1.6ton

Air cooling: 1.6ton

Water cooling: 1.9ton

Unit dimensions (mm)

W1480*D1000*H1650

W1900*D1000*H1850

W2400*D1300*H1850

Special note

Due to differences in configuration and functionality, the final weight and dimensions of the product may vary.


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ZHEJIANG TOP INSTRUMENT CO.,LTD., as a subsidiary of TOP Cloud agri, is a high-tech enterprise specializing in the R&D, manufacturing, sales for laboratory equipments, and provision of comprehensive laboratory solutions.

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