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PGJ Series
TOP
1. The cooling system
·Equipped with:
1) A hermetic compressor;
2) A plate heat exchanger;
3) A high-power condenser;
·The refrigeration technology utilized in this system is eco-friendly, employing a blend of mixed refrigerants and a single compressor;
·Stable, low vibration, low noise;
·The cold trap’s temperature is low and the number is real.
2. The control system
·Equipped with:
1) A two-stage rotary vane vacuum pump to prevent oil return;
2) KF-25, the standard size for quick flange fittings;
3) A 5" color touch screen:
- Record and present real-time data. Get an at-a-glance view of live readings, including vacuum pressure, cold trap temperature, and material and shelf temperatures. These readings collectively construct the freeze-drying curve;
- Efficiently capture and continuously monitor comprehensive data on the material and the freeze dryer’soperational status;
- Off-linedata is available for analysis, printing, and storage;
4) USB ports.
·Automatically monitor the vacuum pressure. If the vacuum pressure fails to reach the designated setpoint within the stipulated timeframe, an automatic shutdown of the vacuum pump is triggered;
·Access the cumulative operating hours of the vacuum pump, serving as a reliable indicator to determine the optimal timing for changing the vacuum pump oil;
·The compressor incorporates a restart delay mechanism, and an integrated thermal overload module is employed to safeguard the freeze-dryer from overheating.
·A PID controller is utilized to precisely manage the temperature ramping program of the shelves, which are coated with a cutting-edge heating film commonly employed in aerospace. The inclusion of thermal overload protection helps make it safer and more reliable;
·The sublimation process can be controlled either automatically or manually.
3. Structural designs
·Casing: a curved integrated structure;
·Display: a circular round screen, positioned at a forty-five-degree angle to the freeze-dryer. This design conforms to ergonomics, making it simple, elegant, and aesthetically pleasing;
·The top surface is constructed from 304 stainless steel, renowned for its exceptional corrosion resistance and resistance to acids and alkalis;
·The cold trap’s design features a generously sized opening and omits the need for internal condenser coils (which 9C has), helping speed up the sublimation process and facilitating convenient CIP (clean-in-place) procedures. Without the condenser coils, the cold trap offersample room for accommodat- ing shelves and pre-freezing samples, saving you the trouble of purchasing a separate ULT freezer or utilizing liquid nitrogen to pre-freeze samples;
·A distinctive flange design is employed in the cold trap to prevent frost build-up;
·A distinctive corrugated seal is created through molding, resulting in multiple layers of sealing that provide enhanced protection.
1. The cooling system
·Equipped with:
1) A hermetic compressor;
2) A plate heat exchanger;
3) A high-power condenser;
·The refrigeration technology utilized in this system is eco-friendly, employing a blend of mixed refrigerants and a single compressor;
·Stable, low vibration, low noise;
·The cold trap’s temperature is low and the number is real.
2. The control system
·Equipped with:
1) A two-stage rotary vane vacuum pump to prevent oil return;
2) KF-25, the standard size for quick flange fittings;
3) A 5" color touch screen:
- Record and present real-time data. Get an at-a-glance view of live readings, including vacuum pressure, cold trap temperature, and material and shelf temperatures. These readings collectively construct the freeze-drying curve;
- Efficiently capture and continuously monitor comprehensive data on the material and the freeze dryer’soperational status;
- Off-linedata is available for analysis, printing, and storage;
4) USB ports.
·Automatically monitor the vacuum pressure. If the vacuum pressure fails to reach the designated setpoint within the stipulated timeframe, an automatic shutdown of the vacuum pump is triggered;
·Access the cumulative operating hours of the vacuum pump, serving as a reliable indicator to determine the optimal timing for changing the vacuum pump oil;
·The compressor incorporates a restart delay mechanism, and an integrated thermal overload module is employed to safeguard the freeze-dryer from overheating.
·A PID controller is utilized to precisely manage the temperature ramping program of the shelves, which are coated with a cutting-edge heating film commonly employed in aerospace. The inclusion of thermal overload protection helps make it safer and more reliable;
·The sublimation process can be controlled either automatically or manually.
3. Structural designs
·Casing: a curved integrated structure;
·Display: a circular round screen, positioned at a forty-five-degree angle to the freeze-dryer. This design conforms to ergonomics, making it simple, elegant, and aesthetically pleasing;
·The top surface is constructed from 304 stainless steel, renowned for its exceptional corrosion resistance and resistance to acids and alkalis;
·The cold trap’s design features a generously sized opening and omits the need for internal condenser coils (which 9C has), helping speed up the sublimation process and facilitating convenient CIP (clean-in-place) procedures. Without the condenser coils, the cold trap offersample room for accommodat- ing shelves and pre-freezing samples, saving you the trouble of purchasing a separate ULT freezer or utilizing liquid nitrogen to pre-freeze samples;
·A distinctive flange design is employed in the cold trap to prevent frost build-up;
·A distinctive corrugated seal is created through molding, resulting in multiple layers of sealing that provide enhanced protection.
Technical parameters:
| PGJ-9C | PGJ-12C | PGJ-12HT | PGJ-12S | PT-12Max | PGJ-18C | |||||||||||
Drying Chamber | Standard | Standard+ Manifold | Standard | Stoppering | Manifold | Standard+ Manifold | Standard | Stoppering | Standard | Stoppering | Manifold | Standard+ Manifold | Standard | Stoppering | Manifold | Standard+ Manifold | Standard |
Area | 0.09m2 | 0.09m2+10 tubes | 0.12m2 | 0.08m2 | 8 or 16 tubes | 0.12m2+10 tubes | 0.12m2 | 0.08m2 | 0.12m2 | 0.08m2 | 8 or 16 tubes | 0.12m2+10 tubes | 0.12m2 | 0.08m2 | 8 or 16 tubes | 0.12m2+10 tubes | 0.18m2 |
No-load temperature (cold trap) | min. ≤ -60℃ | min. ≤ -68℃ | min. ≤ -68℃ | min. ≤ -102℃ | min. ≤ -68℃ | min.≤-68℃ | |||||||||||
Cold trap volume | 6L | 13L | 13L | 13L | 13L | 13L | |||||||||||
Ice holding capacity | 4kg | 6kg | 6kg | 6kg | 6kg | 6kg | |||||||||||
24-hour maximum ice holding capacity | 2kg | 3kg | 3kg | 3kg | 3kg | 3kg | |||||||||||
No-load vacuum pressure | 5Pa | 5Pa | 5Pa | 5Pa | 5Pa | 5Pa | |||||||||||
Ultimate vacuum | 1Pa | 1Pa | 1Pa | 1Pa | 1Pa | 1Pa | |||||||||||
Number of shelves | 3 layers | 3 layers | 4 layers | 2 layers | / | 4 layers | 4 layers | 2 layers | 4 layers | 2 layers | / | 4 layers | 4 layers | 2 layers | / | 4 layers | 6 layers |
Material tray diameter | Ø200mm | ||||||||||||||||
Shelf spacing | 60mm | 60mm(can be removed and adjusted) | 60mm | 60mm(can be removed and adjusted) | 60mm(can be removed and adjusted) | 60mm | |||||||||||
Plate heating | × | × | √ | × | × | × | |||||||||||
Tray-loaded solution | 0.9L | 1.2L | 1.2L | 1.2L | 1.2L | 1.8L | |||||||||||
Installed capacity (220V 50Hz) | 1kW | 1.1kW | 1.1kW | 1.7kW | 1.1kW | 1.1kW | |||||||||||
Operating noise | ≤55dB | ≤55dB | ≤55dB | ≤60dB | ≤55dB | ≤55dB | |||||||||||
Ambient temperature | ≤26℃ | ||||||||||||||||
Net weight | 55kg | 75kg | 78kg | 95kg | 75kg | 85kg | |||||||||||
Unit dimensions (mm) | W520*D480*H460 | W580*D580*H460 | W580*D580*H460 | W680*D680*H570 | W580*D580*H460 | W580*D580*H500 | |||||||||||
Special note | The cold trap’s ultimate temperature is tested at an ambient temperature lower than 24°C. The overall dimensions and weight of the machine do not include the external vacuum pump. The height of the drying chamber for the standard model is 345mm, for the stoppering model is 410mm, and for the manifold model is 525mm. |
Technical parameters:
| PGJ-9C | PGJ-12C | PGJ-12HT | PGJ-12S | PT-12Max | PGJ-18C | |||||||||||
Drying Chamber | Standard | Standard+ Manifold | Standard | Stoppering | Manifold | Standard+ Manifold | Standard | Stoppering | Standard | Stoppering | Manifold | Standard+ Manifold | Standard | Stoppering | Manifold | Standard+ Manifold | Standard |
Area | 0.09m2 | 0.09m2+10 tubes | 0.12m2 | 0.08m2 | 8 or 16 tubes | 0.12m2+10 tubes | 0.12m2 | 0.08m2 | 0.12m2 | 0.08m2 | 8 or 16 tubes | 0.12m2+10 tubes | 0.12m2 | 0.08m2 | 8 or 16 tubes | 0.12m2+10 tubes | 0.18m2 |
No-load temperature (cold trap) | min. ≤ -60℃ | min. ≤ -68℃ | min. ≤ -68℃ | min. ≤ -102℃ | min. ≤ -68℃ | min.≤-68℃ | |||||||||||
Cold trap volume | 6L | 13L | 13L | 13L | 13L | 13L | |||||||||||
Ice holding capacity | 4kg | 6kg | 6kg | 6kg | 6kg | 6kg | |||||||||||
24-hour maximum ice holding capacity | 2kg | 3kg | 3kg | 3kg | 3kg | 3kg | |||||||||||
No-load vacuum pressure | 5Pa | 5Pa | 5Pa | 5Pa | 5Pa | 5Pa | |||||||||||
Ultimate vacuum | 1Pa | 1Pa | 1Pa | 1Pa | 1Pa | 1Pa | |||||||||||
Number of shelves | 3 layers | 3 layers | 4 layers | 2 layers | / | 4 layers | 4 layers | 2 layers | 4 layers | 2 layers | / | 4 layers | 4 layers | 2 layers | / | 4 layers | 6 layers |
Material tray diameter | Ø200mm | ||||||||||||||||
Shelf spacing | 60mm | 60mm(can be removed and adjusted) | 60mm | 60mm(can be removed and adjusted) | 60mm(can be removed and adjusted) | 60mm | |||||||||||
Plate heating | × | × | √ | × | × | × | |||||||||||
Tray-loaded solution | 0.9L | 1.2L | 1.2L | 1.2L | 1.2L | 1.8L | |||||||||||
Installed capacity (220V 50Hz) | 1kW | 1.1kW | 1.1kW | 1.7kW | 1.1kW | 1.1kW | |||||||||||
Operating noise | ≤55dB | ≤55dB | ≤55dB | ≤60dB | ≤55dB | ≤55dB | |||||||||||
Ambient temperature | ≤26℃ | ||||||||||||||||
Net weight | 55kg | 75kg | 78kg | 95kg | 75kg | 85kg | |||||||||||
Unit dimensions (mm) | W520*D480*H460 | W580*D580*H460 | W580*D580*H460 | W680*D680*H570 | W580*D580*H460 | W580*D580*H500 | |||||||||||
Special note | The cold trap’s ultimate temperature is tested at an ambient temperature lower than 24°C. The overall dimensions and weight of the machine do not include the external vacuum pump. The height of the drying chamber for the standard model is 345mm, for the stoppering model is 410mm, and for the manifold model is 525mm. |